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Cut & Layout Optimization

Squared Lumber Cutout Calculator

Calculate the remaining volume after a cutout is made.

This calculator is a simple utility for determining the remaining volume of a block of material after a rectangular or square section has been removed from it. This is a common calculation needed for understanding material usage, weight reduction, or for more complex joinery layouts.

By calculating the initial volume and subtracting the volume of the cutout, you can get a precise figure for the final volume of your workpiece.

Calculator
Enter your measurements and specifications

Initial Block Dimensions

Cutout Dimensions

Results
Your calculation results and recommendations
Remaining Volume
0.000 in³
Step-by-Step Instructions & Formula

The calculation is a simple subtraction of two volumes.

  1. Calculate Initial Volume: The calculator first finds the volume of the starting block by multiplying its length, width, and height.
  2. Calculate Cutout Volume: It then finds the volume of the section being removed by multiplying the cutout's length, width, and height.
  3. Subtract to Find Remainder: The cutout volume is subtracted from the initial volume to determine the final volume of the workpiece.
    Remaining Volume = Initial Volume - Cutout Volume
Real-World Examples

Example 1: Notching a Post. A 6" x 6" x 24" squared post holds 864 in³ of stock. You cut a 2" x 2" x 5" notch for a beam pocket, removing 20 in³. The remaining volume is 864 - 20 = 844 in³, or roughly 5.9 board feet (844 / 144).

Example 2: Hollowing a Blank. A 12" x 12" x 12" starting block is 1,728 in³. Removing a 4" x 4" x 4" core leaves 1,664 in³ of usable material. Multiply by the species density to estimate the finished weight, or divide by 144 for board feet.

Common Mistakes & Troubleshooting
  • Mixing Units: Entering the block in inches but the cutout in another unit. Keep every dimension in the same unit so the subtraction is valid.
  • Cutout Larger Than the Block: If the removed volume exceeds the starting block the result goes negative, which is physically impossible. Re-check your numbers.
  • Ignoring Kerf: This tool subtracts only the ideal cutout volume. A real saw blade removes extra material, so your true remainder will be a little smaller.
  • Overlapping Cutouts: The formula assumes one clean rectangular removal. Multiple intersecting pockets need to be combined before you subtract.
Expert Insights

"Knowing the volume left after a cutout is really a material and weight question. When I size a carved panel or a jigged base, I subtract the voids first so I can quote how much stock to buy and what the piece will actually weigh once it is on the wall or the bench."

"For shipping and load planning this number matters more than people expect. A hollowed blank can be thirty percent lighter than the solid block it came from, and that difference changes how you brace, pack, and hang the finished part."

Use Cases
  • Material Purchasing: Confirm how much usable stock remains after a pocket or rebate so you can repurpose the offcut instead of buying new board.
  • Weight Estimation: Multiply the remaining volume by the species density to predict how heavy a carved or hollowed piece will be before you hang or ship it.
  • Joinery Layout: Check that a mortise, notch, or dado leaves enough solid material around the void rather than thinning the workpiece to a fragile shell.
  • Cost Accounting: Convert the leftover cubic inches to board feet to value scrap that still has life in it for jigs, shims, and small parts.
Glossary of Terms
  • Cuboid: A six-sided solid where every face is a rectangle; the shape this calculator models for both the block and the cutout.
  • Volume: The three-dimensional space a piece of material occupies, expressed here in cubic units such as cubic inches.
  • Board Foot: A lumber volume of 144 cubic inches, one foot long, one foot wide, and one inch thick.
  • Density: Mass per unit volume, the figure you multiply a remaining volume by to estimate finished weight.
Frequently Asked Questions

WE
Written by
WoodCalc Editorial Team
DIY woodworkers & shop practitioners
JV
Reviewed by
Jordan Vale
Journeyman carpenter & shop-math reviewer
Updated Jan 10, 2026
How we calculate & sources

Formulas follow accepted woodworking practice and cited building-code / industry standards. Results are estimates — always verify against your own material and local code.

  • Wood Handbook — Wood as an Engineering Material (USDA Forest Service)
  • International Residential Code (IRC), Span Tables

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Pro Tips
  • Always double-check your measurements before cutting.

  • Account for the kerf (the width of the saw blade) in your calculations.

  • Consider wood movement (expansion and contraction) in your final dimensions.

  • Buy 10-15% extra material to account for mistakes and waste.